16% improvement in Overall Equipment Effectiveness (OEE) within 12 months
67% reduction in non-conformities achieved in just 3 months
45% increase in labour efficiency
Boosted revenue and reduced operating costs
19% increase in machinery availability
Client Challenges
- The client operates a variety of complex machinery including 75 CNC machines with a press shop, welding area and finishing process. Large capital investment was made in new machinery, but due to a lack of visibility of performance data, it was difficult to monitor the success of these investments and identify areas of improvement.
- Production was managed using paper-based systems, leading to inaccurate recording of production scheduling, resourcing and downtime data.
- The business operates a manufacturing vertical using a QC (Quality Control) quality process with heavy reliance on production teams to validate their own work – as such compliance was difficult to verify.
Client Requirements
- The chosen solution would need to support the process complexities whilst managing all aspects of production execution including: production, quality, inventory, maintenance and planning and scheduling.
- An integrated system over a standalone point solution would be required to support their future roadmap.
- The client was looking for a partner with domain/industry expertise in the following areas to help them achieve their business goals: lifecycle support, process automation, business system integrations, IT/OT
convergence, continuous improvement. - The solution would need to give the client a technological and competitive advantage in their sector.
How we’ve helped other businesses like yours
Hayley Engineering Services Vibration Alert System
AssetMinder (Part of the ITI Group), implemented a Condition-Based Monitoring solution for Hayley Engineering Services, enabling real-time data analytics to support predictive maintenance, improve asset performance, and enhance long-term reliability.
MedTech Business Optimises Asset Reliability and Reduces Unplanned Downtime
ITI Group implemented a Condition Monitoring solution to help their client, a Global MedTech leader, achieve optimised asset reliability and reduced unplanned downtime.
Global Online Retailer Improves Efficiency and Positions for Continued Success
ITI Group implemented a comprehensive SCADA solution to help their client increase visibility into plant operations to meet both customer and business demands.
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