High levels of downtime and WIP (Work In Progress), low capacity utilisation, and high labour costs can all have an impact on business profitability and performance. ITI Group’s OEE system solution, built on the industry-leading MES TrakSYS™ platform, can help you achieve real-time visibility of plant machinery and process effectiveness needed to make accurate business decisions for measurable production improvements.
Have business intelligence at your fingertips with our OEE monitoring system to:
Measure True Plant Productivity
Accurately measure actual versus specified equipment performance for true plant productivity.
Identify root causes of downtime
Get to the bottom of costly downtime reasons and better understand their root causes for improved preventive maintenance.
Reduce production losses
Focus on the reduction of production losses by utilising data insight for actionable improvements on time, speed and quality losses.
Prioritise Improvements
Compare performance across multiple lines and products to prioritise improvement opportunities for maximum impact.
Gain real-time visibility of operations
Have insight into the effectiveness of plant machinery and processes needed to make measurable production improvements.
Increase operator engagement
Non-intrusively involve operators in productivity improvement initiatives.
How Global CPG Client Increased OEE and Capacity
Challenged with process inefficiencies and struggling to meet customer demand, WaterWipes, a global Consumer Packaged Goods business, partnered with ITI Group, using their OEE systems to optimise control of their production processes —and saw results fast.
✅ Increased operator efficiency by automating data entry
✅ Accurate understanding of KPIs and identified areas for improvement
✅ Increased OEE by 5%, and on track to achieve 70% the following year
✅ Improved order accuracy, downtime usage and asset distribution
See how you can do the same…
Proven Results for Manufacturers Like You
Our OEE in manufacturing helps manufacturers turn data into smarter decisions, improving efficiency, reducing downtime, and optimizing operations. Companies across the industry have trusted us to solve complex challenges—now it’s your turn.
Don’t just take our word for it …
Krzysztof Sokolowski, Lean Manager at Mibelle Group
“Using the OEE data we managed to increase efficiency on the production line, going from 64% to 82%.”
Bernard Longmore, VP of Engineering at WaterWipes
“With TrakSYS we have the capability to understand our efficiency development opportunities at a granular level. Once identified and prioritised, we can create programs for improvement and develop tools within TrakSYS to help us remain in control.”
Matthew Bridge, Production Manager at CooperVision
“CooperVision’s new OEE system will provide an essential indicator for operations. It will integrate with the production plan to identify where we have issues that are causing downtime. The data will drive action to provide real root causes and long-term fixes.”
ROI Calculator for Real-Time OEE
Use the form below to get an estimate of how much your business could save by improving equipment availability, performance, and quality with a real-time OEE improvement strategy solution.
Each question you answer helps us provide a more realistic estimate based on your current operations. If you’re unsure of exact figures, feel free to enter approximate values.
For a more in-depth, complimentary report, simply click the ‘Request Detailed Report’ button and provide a few details – one of our Digital Manufacturing experts will be in touch shortly.
All information submitted is kept secure and strictly confidential.
Estimate the Impact of an OEE Solution
Improve manufacturing operations in 90 days
With our OEE Express Programme
Unsure where to begin with OEE? With on-site support from our Digital Transformation Consultants, ITI Group help navigate your digital roadmap and focus your efforts effectively:
- Benefit from deep industry experience and process excellence expertise.
- Identify inefficiencies and performance gaps with expert guidance.
- Measure real-time production performance (TEEP/OEE) to reduce losses.
- Boost efficiency and improve productivity across your operations.
Take Your Next Step to Improved Manufacturing Operations
Performance Checklist
Gain expert advice on what makes a successful OEE project and how to ensure it delivers tangible results.
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Soft Drinks Case Study
Learn how a soft drinks manufacturer achieved efficiency improvements of 20% with ITI Group’s OEE Solution.
Download case study
Speak to an Expert
Not sure where to start on your improvement journey? Talk to one of our digital manufacturing consultants today and get clear, actionable steps to improve your manufacturing operations.
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View our Case Studies
Purity Soft Drinks Achieved Efficiency Improvements of 20%
Leading soft drinks manufacturer achieves OEE efficiency gains and data insight to drive continuous improvement from real-time OEE platform.
WaterWipes Increased Capacity and Optimised Operations
Global Consumer Packaged Goods client achieves OEE efficiency gains and optimised control of production processes from real-time MES platform.
Cadbury’s New Chewing Gum Factory Development
ITI Group used simulation to help Cadbury overcome the typical challenges of planning and building a new factory; ensuring that the equipment selection, rules for operation, staffing levels and production capacity were all in sync with the business plan.
Marks & Spencer Distribution Centre: Simulation for Facility Design
ITI Group used simulation to help Marks and Spencer plc (M&S) design its 900,000sq ft distribution centre in Leicestershire.
FAQs
What is an OEE monitoring system?
An OEE monitoring system is a tool used in manufacturing that collects data to track how a piece of equipment is performing.
What does OEE tell you?
OEE systems analyse three factors, Availability, Performance, and Quality, to produce an overall comprehensive OEE score to show you how well your machinery and production line is working. Your OEE system will use the data to provide you with an overall score as a percentage, so anything from 0-100%.
What is a good OEE score?
A good overall equipment effectiveness score is anything above 85%. On average, most manufacturers operate between 60 – 85%, with anything below 60% being a cause for concern, with significant room for improvement.
How do you measure and track production efficiency?
The best way to measure and track production efficiency is to use an Overall Equipment Effectiveness
(OEE) monitoring system which will provide you with a detailed insight into how production is running.
How to increase OEE in manufacturing?
To increase OEE in manufacturing, it’s important to focus on analysing the data from your OEE systems to see where you can make improvements, or spot errors in production, before they become a bigger issue.